Small-Module Gear Tools

Hobs, shaper and skiving cutters for small-module and precision gears. Made to order to your drawings.

JIAYI precision cutting tools for small-module fine-tooth gears and splines

Small Module Gears

Precision Cutting Tools for Fine-Tooth Gear Production

Gear cutting tools for small-module external and internal gear features — engineered around the complete gear specification, workpiece material, machine kinematics, tool interface, and inspection target.

  • ISO 9001:2015 Certified
  • Manufacturing Since 2009
  • 1,800 m² Facility
  • 8,000 Tools/Day
Product range

Build Fine-Tooth Gear Cutting Around the Complete Specification

Small-module work leaves little room for incomplete data. The tool geometry, cutting strategy, setup, and inspection plan must be considered as one production system.

01

Hobbing applications

Tool profile, starts, lead, rake, relief, and cutting-edge preparation can be evaluated for suitable external gear and spline hobbing operations.

02

Shaping applications

Cutter geometry, clearance, stroke conditions, and workpiece access can be reviewed for suitable internal, external, and shouldered features.

03

Form-milling applications

Form cutters can be considered for drawing-defined tooth spaces, prototypes, lower-volume work, and features that suit indexed machining.

04

Custom profile tools

Special tooth forms, splines, serrations, and drawing-defined profiles can be evaluated after the controlled gear data and machine setup are confirmed.

Tool selection

Fine Tooth Geometry Demands Complete Gear and Machine Data

Provide the gear type, module or diametral pitch, pressure angle, tooth count, internal or external condition, helix angle and hand, profile shift or modification, root and tip requirements, face width, governing standard and accuracy class, workpiece material and hardness, blank condition, machine model, tool interface, coolant method, inspection plan, and production volume. JIAYI will confirm the feasible tool concept after reviewing the complete application.

DrawingsMaterialMachine & coolantVolume
Send your requirements
JIAYI precision cutting tools for small-module fine-tooth gears and splines
Catalog

Small Module Gears series

Open any tool for dimensions and drawings, or request a quote for a modified version.

11 Products

Carbide Drill Bits

Solid carbide drills with internal coolant for steel, stainless steel, cast iron and high-temperature alloys.

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23 Products

Carbide Milling Cutters

Carbide square and ball end mills for your production requirements.

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9 Products

Carbide Taps

Ultra-fine grain tungsten carbide taps for a wide range of thread standards.

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4 Products

Carbon Fiber Milling Cutters

Ultra-fine grain tungsten carbide end mills for carbon fibre (CFRP) machining.

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5 Products

Custom Drill Bits

Step drills and special-profile drills made to your drawings or samples.

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4 Products

Custom Milling Cutters

Special-profile milling cutters made to your drawings or samples.

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12 Products

Danfoss Cavity Tools

Roughing and finishing cavity tools for Danfoss-compatible cartridge valve cavities.

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3 Products

Deep-Hole Drill Bits

Carbide drills for deep holes with stable chip evacuation and straightness.

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12 Products

High-Precision Reamers

Carbide, cermet and welded reamers for high-precision and deep-hole bores.

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1 Products

HSS Milling Cutters

High-speed steel milling cutters for general and interrupted machining.

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21 Products

HSS Taps

HSS and HSS-E spiral flute, straight flute and forming taps.

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4 Products

HydraForce Cavity Tools

Roughing and finishing cavity tools for HydraForce-compatible cartridge valve cavities.

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8 Products

ISO 1179 Port Tools (BSPP)

Port forming cutters for ISO 1179 BSPP (G thread) ports.

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4 Products

ISO 6149 Port Tools (Metric)

Port contour cutters for ISO 6149 metric thread ports.

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8 Products

Orthopedic Thread Milling Cutters

Thread mills for titanium alloy and stainless steel orthopedic locking plates.

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6 Products

Parker Cavity Tools

Roughing and finishing cavity tools for Parker-compatible cartridge valve cavities.

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2 Products

Plastic Cutting Tools

Carbide and HSSE end mills for engineering plastics, acrylics and composites.

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5 Products

SAE J1926 Port Tools (UNF)

Port contour cutters for SAE J1926 straight thread O-ring ports.

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16 Products

Sun Hydraulics Cavity Tools

Roughing and finishing cavity tools for Sun Hydraulics-compatible cartridge valve cavities.

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3 Products

T-Slot Milling Cutters

T-slot and undercut cutters for slots, grooves and keyways.

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23 Products

Thread Milling Cutters

Tungsten carbide thread mills for a wide range of thread standards.

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38 Products

Cavity Tools

Complete range of cavity form tools compatible with Sun Hydraulics, HydraForce, Parker and Bosch Rexroth cartridge valve standards.

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6 Products

Composite Material Machining

PCD tipped and diamond coated tools designed for clean, delamination-free machining of carbon fiber, GFRP and other composite stacks.

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31 Products

Hole Making Tools

Solid carbide drills, indexable drills, reamers and boring bars engineered for tight tolerance hole production in hydraulic manifolds and valve bodies.

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31 Products

Milling Cutters

High performance milling cutters with TiAlN and AlTiN coatings for steel, stainless and superalloy machining.

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17 Products

Port Tools

Single-pass port tools producing complete port form, chamfer and thread relief in one operation. Available in all major hydraulic standards.

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61 Products

Threading Tools

Complete threading program including taps, solid carbide thread mills and indexable inserts for UN, metric, NPT and BSPP threads.

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No products listed in this category yet

We are still adding this range to our online catalog. These tools are available made to order: send your drawing or sample and we will quote sizes, lead time and price, or contact our team for current availability.

Made to Order

Manufactured to your drawing

Tools in this category are produced on request to your drawing, sample or specification. Send us your requirements and our engineers will reply within 24 hours.

Why JIAYI

Why Choose JIAYI for Small Module Gear Cutting

  • 01

    Profile-led engineering. The proposed cutter geometry begins with the controlled gear specification, required tooth form, cutting method, and inspection criteria.

  • 02

    System-level application review. Runout, alignment, rigidity, workholding, machine synchronization, chip control, and tool interface are reviewed alongside the cutter.

  • 03

    Drawing-based custom capability. Non-standard profiles and special interfaces can be developed from approved drawings after the technical scope is confirmed.

Custom tooling

Need a Cutter for a Non-Standard Fine-Tooth Profile?

Send the controlled gear drawing, applicable standard, inspection requirements, workpiece material and hardness, blank details, machine and interface data, current process, and production target. Our engineering team will review the profile and process before preparing a proposal.

Request custom tool quote
Application review

Planning a small-module gear or spline operation? Ask our tooling engineers to review the profile, machine, and process together.