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Selecting the Right Cavity Tool for Sun Hydraulics T-Series Cartridges
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Selecting the Right Cavity Tool for Sun Hydraulics T-Series Cartridges

JIAYI Engineering Team October 14, 2025 6 min read

A practical guide to matching cavity geometry, substrate and coating for the most common Sun Hydraulics T-series cartridge valves.

Why cavity geometry matters

Sun Hydraulics T-series cavities are tightly toleranced, and a single deviation in step diameter or shoulder height can cost the OEM a costly rework cycle. JIAYI tools are ground to ±0.005 mm against the master gauge for every batch.

Cavity reference chart

Use this quick lookup to pair the most common Sun T-series cavities with the JIAYI tool family and recommended substrate.

Coating recommendations

Coating choice should follow the workpiece, not the cavity size.

  • Steel and ductile iron: AlTiN at 80–120 m/min cutting speed.
  • Aluminum manifolds: uncoated polished or DLC — never AlTiN.
  • Stainless 316L: AlCrN with high-pressure coolant.
Sun HydraulicsCavity ToolsCartridge ValvesManifolds

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